As I thought about having grown up around vacuum tubes I realized how much I miss them...the glow, the smell, the distorted audio, burns, and so on. Therefore I decided to scrounge around my junk box and build a tube something. The something is a Part 15 AM transmitter.
I wanted the transmitter to be transformer isolated from the power line, be frequency agile, be crystal controlled, and have some of the controls of the "big" transmitters. The junk box yielded all parts except for two tubes and a panel meter for a total cost of $17. The third tube (small one in back) came from the junk box and it is marked "Amperex" with a date code of 1951 yet it tests good and works fine.
The design is a plate modulated class C unit with the only non-tube concession being using a PLL to set the frequency by means of DIP switches. Otherwise, all is old school tube assembly techniques.
The finished (except for labels) unit:
The two front tubes were selected for the relatively highly visible filaments. The meter indicates the final plate current which is tuned for a dip with the knob next to the meter. The two switches control the filament power and the B+ power just like with the big units. The hole next to the switches will someday be used for a meter selector switch to select current or modulation but this hasn't been designed yet.
Here's a low light view showing the glow from the tubes:
The top of the cabinet is smooth with nothing but the tubes protruding. This was done by using a sub-panel as the chassis for the tube circuitry show here with the cover removed:
The power transformers can be seen in the lower left. One powers the filaments at 12.6 VAC and the other steps the 12.6 VAC from the first up to 120 VAC for the B+.
To make servicing and changing things easier the sub-panel rotates up and can be secured in place exposing the circuitry. In this view the circuitry can be seen as well as the tuning capacitor and the tank coil and the PLL is in the lower middle of the pic:
One off label use for tube equipment such as my first good stereo amplifier has been to warm cashews. So, to commission this unit here goes:
YUM!
Now for some boring details. The final input DC power is 74 mW when tuned and connected to a 3 meter wire antenna. The maximum modulation is 84%. The audio is not as clean as the solid state transmitters I use but it is acceptable. I found that the tubes are spec'd at 7% THD typical but using two negative feedback paths seems to have improved this.
Range tests haven't been done yet but a quick check with a cheap portable the signal from the antenna in my basement could be heard at the curb 100 feet away. More serious checks to come.
There is no matching to the antenna at all. The signal comes directly off the plate through a capacitor (for safety...stops the B+ from getting on the antenna). With this simple arrangement the harmonics are all down by 34 dBc or more. There is no hum seen on the scoped RF and audio and none is heard on the signal. The tank tunes from 1100 kHz to 1700 kHz.
During prototyping I tried coupling through a link coil to a 33 ohm load resistor and achieved good results. The transmitter loaded nicely up to 100 mW input and gave an efficiency of 68% which is pretty good for such a simple circuit. This has no meaning though when used with the simple wire antenna.
This was a lot of work doing the prototyping, the chassis and panel work, wiring, testing, and adjusting but the final product was worth it.
Neil